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High Torque Twin Screw Extruder

High Torque Twin Screw Extruder

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High Torque Twin Screw Extruder

High Torque Twin Screw Extruder | TIERMAX

High Torque Twin Screw Extruder

TiERMAX’s high torque twin screw extruders are among the best-performing extruders available on the market, and the feature that distinguishes our high torque twin screw extruders from the competition is that they can be utilized for a variety of applications, including engineering plastic.

With their torque of up to 15 Nm/cm3 and high-speed of 1200 rpm, they have proven to be a game-changer. Thus, TiERMAX’s high torque twin screw extruders make sure that the most efficient performance was achieved in production. Our high torque twin screw extruders have a lot of extra benefits, like a great price/performance ratio, a big energy saver, and more.

When it comes to the benefits of our high torque twin screw extruders, the first thing that comes to mind is STABLE PERFORMANCE, which increases endurance. Additionally, if a problem happens, it will be resolved quickly due to our  EASY MAINTENANCE design capability, which will increase throughput greatly.

HIGH TORQUE TWIN SCREW EXTRUDERS APPLICATIONS:

Modification and pelletizing of general purpose plastics

Reinforcement and flame radiant of engineering plastic

Rubber and Plastic blending (PS+SBS, PA+EPDM, PP+NBR, EVA+ Silica Rubber)

Alloying Plastic (PC+ABS, PA+ABS, CPE+ABS, PP+EPMD, PA+EPMD, PP+SBS)

Bio Polymers

Cross-link material ( PE crossing-link cable and pipe )

Thermo elastomer ( TPE , TPU )

Nano master batch

Concentrated master batch

Special master batch

HIGH TORQUE TWIN SCREW EXTRUDERS ADVANTAGES:

Segmented screws, self-wiping screw design and modular barrels

Patented shaft design for increased torque capabilities

Improve compounding quality

Increase the throughput rate

Easy maintenance

Long service life

Stable performance

Wide range of configuration and flexible operation option

High Torque Twin Screw Extruder Feature

Main Drive :

The main drive is an AC motor from ABB or Siemens and fitted with a force-cooling blower on the non-drive end.

Heavy Duty Gear Box :

The specific designed gearbox to meet the various requirements ( Flender, Zambello , ... )

Automation and Control System :

The control system incorporates the latest state of the art technology by Siemens integrated through HMI.

Torque Limiter Coupling :

The shafts are firmly connected to their gearbox by splined shaft couplings.

Barrels :

The barrels are of a modular design and lined with bimetallic liner for versatility and adaptability.

Screw Elements :

The screw are intermeshing in various shapes, pitches, and metallurgies.

Barrels heating and cooling :

The barrels are equipped electrical heating shells and liquid cooling system.

Standard

CE, CSA, UL

High Torque Twin Screw Extruder

Technical Specification

Type Model Screw Dia L/D Screw speed Main Power
Twin Screw Extruder Twin Screw Extruder Twin Screw Extruder Twin Screw Extruder Twin Screw Extruder Twin Screw Extruder Twin Screw Extruder Twin Screw Extruder Twin Screw Extruder Twin Screw Extruder Twin Screw Extruder Twin Screw Extruder Twin Screw Extruder
THJ-35H THJ-40H THJ-60H THJ-60S THJ-75H THJ-75S THJ-78H THJ-78S THJ-92H THJ-92S THJ-112H THJ-132H THJ-170H
31.5 (mm) 38 (mm) 59.8 (mm) 59.8 (mm) 72.3 (mm) 72.3 (mm) 76.6 (mm) 76.6 (mm) 90 (mm) 90 (mm) 108 (mm) 132 (mm) 168 (mm)
32~60 32~60 32~48 32~60 32~48 32~60 32~48 32~60 32~48 32~60 32~48 32~48 32~48
600 rpm 600 rpm 500 rpm 500 rpm 600 rpm 600 rpm 500 rpm 500 rpm 500 rpm 500 rpm 500 rpm 500 rpm 400 rpm
30 Kw 45 Kw 132 Kw 185 Kw 200 Kw 250 Kw 280 Kw 355 Kw 450 Kw 600 Kw 900 Kw 1500 Kw 1800 Kw

Twin Screw Compounding Extruder

In terms of performance, TiERMAX’s high torque twin screw extruders are among the best on the market, and the feature that distinguishes our high torque twin screw extruders from the competition is their versatility, which allows them to be used for a variety of applications.

The fact that they can generate torque up to 15 Nm/cm3 and run at speeds of up to 1200 rpm has proven to be a game changer. As a result, the high torque twin screw extruders from TiERMAX ensure that the most efficient performance is obtained during the manufacturing process. Our high torque twin screw extruders have a number of additional advantages, including a favourable price-to-performance ratio, the ability to save significant amounts of energy, and more.

When it comes to the advantages of our high torque twin screw extruders, the first thing that springs to mind is their Steady Operation, which helps them to run longer and more efficiently. Additionally, if an issue occurs, it will be fixed quickly thanks to our easy maint design , which will result in a significant improvement in throughput due to the increased throughput.

Although the revolutionary shaft design of our high torque twin extruder is unquestionably a major component in all extruders, it is by no means the only one that sets our product apart from the competitors. In addition, the energy efficiency of our high torque twin screw extruders improved while the specific energy input reduced. As a result, our high-torque twin screw extruders’ productivity has substantially increased.

In addition, our high torque twin screw extruders provide various compounding advantages, including better compounding quality and lower compound temperatures.

As formerly stated, our products, specifically our high torque twin screw extruder, have a long service life, a wide range of configuration options, and a flexible operation option, which is very valuable.The standard of a product is an important consideration, and our high torque twin screw extruder is approved to have obtained CE, CSA, and UL certifications, which demonstrate that our high torque twin screw extruder meets the highest quality requirements.

There are two essential elements about all extruders: torque and speed. Tiermax’s high torque twin screw extruder has 15 Nm/cm3 of torque and up to 1200 rpm of speed, which makes it different from other extruders. Furthermore, our high torque twin screw extruder has the ability of being controlled by a remote control from a distance that allows the personnel to handle and take care of different machines at a certain time.This allows workers to handle and take care of different machines at the same time. Despite the fact that you gain the highest performance and latest technology from our high twin torque screw extruder, our machine reduces staff workload simply by increasing output, being easy to maintain, having a long service life,  segmented screws,  a self-wiping screw design, and  modular barrels.

Polymer blending, as well as homogeneity, plasticization, filling modification, granulation, engineering polymer, glass fiber reinforcement, masterbatch, and powder coating materials, are some of the applications for our high-performance high torque twin screw extruders, which are ideal for high torque (15 Nm/cm3) and high speed (up to 1200 rpm) applications.

A reliable gearbox and a long-lasting bearing extend the shelf life of our high-torque twin screw extruders while lowering maintenance costs to an absolute minimum. To make things even more convenient, the system may be managed remotely.