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High Torque Twin Screw Extruder | TIERMAX
High Torque Twin Screw Extruder
TiERMAX can offer high torque twin screw extruder which is used for general purpose polymers processing. High torque twin screw extruder can be used for compounding, filling, reinforcement, degradiation, coloration, grafting, crosslinking, etc. High torque twin screw extruders can also process retardant masterbatch, filled masterbatch, masterbatch, biaxially oriented film, flame retardant sheet, automobile compounding, thermoplastic elastomers, rubber & plastics blending, etc. High torque twin screw extruder is also has advantages like stable performance, mature technology, flexible operation, wide range of application, etc. Our high torque twin screw extruders are completely self-cleaning screw, with uniformed screw clearance and excellent mixing effects, can process all kind of polymer. We offer high torque extruder which is used finite element analysis method to simulate the material flow in channel during the design. This can help us to know well of working conditions and to justify the final performance of process materials.
Application fields of high torque twin screw extruder
Modification and pelletizing of general purpose plastics
Reinforcement and flame radiant of engineering plastic
Rubber and Plastic blending (PS+SBS, PA+EPDM, PP+NBR, EVA+ Silica Rubber)
Alloying Plastic (PC+ABS, PA+ABS, CPE+ABS, PP+EPMD, PA+EPMD, PP+SBS)
Bio Polymers
Grafting and Cross-link material ( PE crossing-link cable and pipe )
Thermoplastic elastomer ( TPE , TPU )
Coloring of plastics
Nano masterbatch
Anti-bacterial, anti-fog, bio-degradable, electric masterbatch
Concentrated masterbatch
Masterbatch special for BOPP
Ultra-high-molecular-weight polyethylene (UHMWPE) special for piping
Advantages of high torque twin screw extruder
Segmented screws, self-wiping screw design and modular barrels
Patented shaft design for increased torque capabilities
Improve compounding quality
Increase the throughput rate
Easy maintenance
Long service life
Stable performance
Wide range of configuration and flexible operation option
Features of High Torque Twin Screw Extruder
Main Drive :
The main drive is an AC motor from ABB or Siemens and fitted with a force-cooling blower on the non-drive end.
Heavy Duty Gear Box :
The specific designed gearbox to meet the various requirements ( Flender, Zambello , ... )
Automation and Control System :
The control system incorporates the latest state of the art technology by Siemens integrated through HMI.
Torque Limiter Coupling :
The shafts are firmly connected to their gearbox by splined shaft couplings.
Barrels :
The barrels are of a modular design and lined with bimetallic liner for versatility and adaptability.
Screw Elements :
The screw are intermeshing in various shapes, pitches, and metallurgies.
Barrels heating and cooling :
The barrels are equipped electrical heating shells and liquid cooling system.
Standard
CE, CSA, UL
High Torque Twin Screw Extruder
Technical Specification
| Type | Model | Screw Dia | L/D | Screw speed | Main Power | |||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Twin Screw Extruder | Twin Screw Extruder | Twin Screw Extruder | Twin Screw Extruder | Twin Screw Extruder | Twin Screw Extruder | Twin Screw Extruder | Twin Screw Extruder | Twin Screw Extruder | Twin Screw Extruder | Twin Screw Extruder | Twin Screw Extruder | Twin Screw Extruder |
| THJ-35H | THJ-40H | THJ-60H | THJ-60S | THJ-75H | THJ-75S | THJ-78H | THJ-78S | THJ-92H | THJ-92S | THJ-112H | THJ-132H | THJ-170H |
| 31.5 (mm) | 38 (mm) | 59.8 (mm) | 59.8 (mm) | 72.3 (mm) | 72.3 (mm) | 76.6 (mm) | 76.6 (mm) | 90 (mm) | 90 (mm) | 108 (mm) | 132 (mm) | 168 (mm) |
| 32~60 | 32~60 | 32~48 | 32~60 | 32~48 | 32~60 | 32~48 | 32~60 | 32~48 | 32~60 | 32~48 | 32~48 | 32~48 |
| 600 rpm | 600 rpm | 500 rpm | 500 rpm | 600 rpm | 600 rpm | 500 rpm | 500 rpm | 500 rpm | 500 rpm | 500 rpm | 500 rpm | 400 rpm |
| 30 Kw | 45 Kw | 132 Kw | 185 Kw | 200 Kw | 250 Kw | 280 Kw | 355 Kw | 450 Kw | 600 Kw | 900 Kw | 1500 Kw | 1800 Kw |
Co-Rotating High Torque Twin Screw Extruder
Special design flow channel of barrel is used in our high torque twin screw extruder which can ensure the same deformation and pretend unusual deformation under high temperature. The multi-channel design can enhance the heat transfer capacity effectively and improve the accuracy of the temperature control.
We offer two series high torque twin screw extruder and super high torque twin screw extruder with wide die, high performance transfer system and screw shafts. Our high torque twins crew extruder and super high torque twin screw extruder machines have higher performance with lower price. Our high torque twin screw extruder machines are available in 25, 35, 40, 50, 60, 75, 80, 92, 112, 132 and 170mm standard sizes, as well as custom sizes up to 450mm.
Our twin screw extruder can be configured with a wide range of wear- and corrosion- resistant materials and coatings to ensure a long, reliable life with optimum finished product quality.
Tiermax’s high torque twin screw extruder has 15 Nm/cm3 of torque and up to 1200 rpm of speed.
As the core of the control system of high torque twin screw extruders, PLC is successfully applied and explored at a high level in plenty of companies. Based on the excellent characteristics of PLC such as high reliability, good performance of anti-interference, running stability, high cost performance, we can offer hundreds of equipment for customers based on SIEMENS, ABB, OMRON, B&R, DELTA and MITSUBISHI PLC, the interlock systems, etc.
The accuracy and stability of high torque twin screw extruder speed control is ensured in terms of excellent performance of vector-control technique and effective re-developed of its inner functions, through which the whole production system can be more stable, efficient and energy saving.
