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Polymer Preparation Station | TIERMAX
Polymer Preparation Station
Polymer solutions are used in wastewater treatment, paper manufacturing, drinking water treatment, and sewage sludge dewatering, among other places, to accelerate the sedimentation or flotation of suspended solids in water and improve the dewatering behaviour of thickened sludge.
Tiermax provides simple and flexible, cost-effective and powerful polymer preparation stations.
Our Polymer Preparation Station covers preparation systems for both dry and liquid polymers. To ensure efficient and economical operation, the systems are outfitted with precise flow measurement for solution preparation and filling level measurement.
Advantages of polymer preparation station
Client and application-specific, modular polymer preparation systems
High-grade PP tanks
Versatile use with powdered polymers, liquid polymers, or powdery/liquid composite polymers
High process efficiency due to a virtually complete solution of newly prepared polymer
The solution concentration is accurately adhered to, as the dry material feeder and the liquid concentrate pump can be calibrated in a reproducible manner
Low-maintenance filling level measurement due to a continuous, contactless ultrasound sensor
Very easy to use thanks to its compact PLC and built-in process visualization and touchscreen
Modular design based on an intelligent modular system
Sample Applications of Polymer Preparation Station
Sludge dewatering / conditioning
Wastewater treatment
Paper manufacturing
Drinking water treatment
Chemical industry
Process water treatment
Power stations
Shipbuilding
Options for Polymer Preparation Station
Hopper design
• Third agitator for PolyLine Flow
Vibrator
• Indicator for when the hopper is empty
Small-parts conveyor device
• Hopper design and hopper full signal
Overflow
• Control panel
Overflow protection
• Signal exchange package
BUS connection
• Special voltages
Polymer Preparation Station
Technical Specification
| Model | PolyLine 500 | PolyLine 1000 | PolyLine 2000 | PolyLine 4000 | PolyLine 8000 |
|---|---|---|---|---|---|
| Preparation capacity (at 45 min. maturing time) | |||||
| 500 l/h | |||||
| 1000 l/h | |||||
| 2000 l/h | |||||
| 4000 l/h | |||||
| 8000 l/h |
Polymer Preparation Station
Tiermax offers three systems for Polymer Preparation Station.
The polymer is dissolved with water in the first chamber of the three-chamber system. In the second chamber, the product matures. The finished solution enters the third chamber via the overflow, where it is removed. A process that is optimally tailored to the task reduces product entrainment.
The pendulum system tank is divided into two chambers. In the chambers, the polymer solution is prepared in stages. The polymer solution is ready for extraction after a specified maturing time. Product entrainment is not permitted.
The chambers in the double-deck variant are stacked one on top of the other. In the upper chamber, the polymer is prepared. When the maturing period is over, the fully matured product is drained into the lower chamber. Through the process, product entrainment is avoided.
