Polymer Preparation Station
Polymer solutions are used in wastewater treatment, paper manufacturing, drinking water treatment, and sewage sludge dewatering, among other places, to accelerate the sedimentation or flotation of suspended solids in water and improve the dewatering behaviour of thickened sludge.
Tiermax provides simple and flexible, cost-effective and powerful polymer preparation stations.
Our Polymer Preparation Station covers preparation systems for both dry and liquid polymers. To ensure efficient and economical operation, the systems are outfitted with precise flow measurement for solution preparation and filling level measurement.
Polymer preparation station - Benefits
The Polymer Preparation System delivers consistent, accurately prepared polymer solutions to support efficient water and wastewater treatment. Its automated operation helps optimize polymer usage while maintaining reliable process performance.
Improved Treatment Efficiency −
Promotes effective polymer activation and floc formation, helping improve solid-liquid separation and overall treatment performance.
Reduced Polymer Consumption +
Consistent Solution Quality +
Lower Operating Effort +
Improved Sludge Dewatering +
Reliable Process Performance +
Polymer Preparation Station - Features
The Polymer Preparation System delivers consistent, accurately prepared polymer solutions to support efficient water and wastewater treatment. Its automated operation helps optimize polymer usage while maintaining reliable process performance.
- Fully Automatic Polymer Preparation
- Powder and Liquid Polymer Compatibility
- PLC-Based Control SystemIntegrated PLC control enables straightforward system operation, process monitoring, and visualization of key preparation parameters.
- Accurate Concentration Control
- Integrated Mixing and MaturationElectric agitators and dedicated preparation stages provide effective dissolution and sufficient maturation before the polymer solution is used.
- Modular and Adaptable Design
Polymer Preparation Station - Options
Hopper design
Third agitator for PolyLine Flow
Vibrator
Indicator for when the hopper is empty
Small-parts conveyor device
Hopper design and hopper full signal
Overflow
Control panel
Overflow protection
Signal exchange package
BUS connection
Special voltages
Polymer Preparation Station
Technical Specification
| Model | PolyLine 500 | PolyLine 1000 | PolyLine 2000 | PolyLine 4000 | PolyLine 8000 |
|---|---|---|---|---|---|
| Preparation capacity (at 45 min. maturing time) | |||||
| 500 l/h | |||||
| 1000 l/h | |||||
| 2000 l/h | |||||
| 4000 l/h | |||||
| 8000 l/h |
Polymer Preparation Station
Tiermax offers three systems for Polymer Preparation Station.
The polymer is dissolved with water in the first chamber of the three-chamber system. In the second chamber, the product matures. The finished solution enters the third chamber via the overflow, where it is removed. A process that is optimally tailored to the task reduces product entrainment.
The pendulum system tank is divided into two chambers. In the chambers, the polymer solution is prepared in stages. The polymer solution is ready for extraction after a specified maturing time. Product entrainment is not permitted.
The chambers in the double-deck variant are stacked one on top of the other. In the upper chamber, the polymer is prepared. When the maturing period is over, the fully matured product is drained into the lower chamber. Through the process, product entrainment is avoided.