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Batch Vacuum Processing Plant | TIERMAX
Batch Vacuum Processing Plant
Batch vacuum processing plant has designed for liquid and semisolid products such as suspensions, emulsions and gels.
Batch vacuum processing excellent performances and versatility ensure top quality of end products, making it an indispensable equipment in the food, cosmetic and pharmaceutical industries. Batch vacuum processing plant is an excellent solution for those who are looking for the best efficiency, highest quality, very high reproducibility, short changeover times, short batch cycles, extremely simple operations and processes that spend a bit of energy.
Batch vacuum processing plant can be used everywhere that dry powder or liquids have to be mixed, dispersed and emulsified. The products can be produced such in hot as in cold method, also according to customer requirements. The product heating and cooling is preformed through a double jacket which is insulated on the external side. Tiermax offers fast, efficient, cost competitive and customer-tailored processing solutions for the food-processing, chemical and pharmaceutical industry.
Advantages of Batch vacuum processing plant
Easy filling and emptying
Advanced homogenizer
High and fast productivity
One machine for numerous processes
User-friendly operating
Easy cleaning (automatic self-cleaning)
Design compliant with FDA and EHEDG regulations
Applications of batch vacuum processing plant (examples)
Food Industry
Mayonnaise, ketchup, toppings, dressings, sauces, dairy products, relishes, chutneys
Pharmaceutical industry
Toothpaste, Pill coatings, Syrups, Ointments, Ear drops/ Eye drops
Cosmetic industry
Suspensions, Creams, Lotions, Gels, Toothpaste, Ointments, Decoctions, Sun spray, Hair colours, Shampoos, Conditioner and cures, Shaving foam
Chemical industry
Adhesives, Colour, Lacquer, Lubricants
Batch Vacuum Processing Plant
Technical Specification
| Model | Min. start volume (liter) | Max. useable volume (liter) | A (mm) | B (mm) | C (mm) | D (mm) | E (mm) | F (mm) | |
|---|---|---|---|---|---|---|---|---|---|
| BVP 10 | BVP 100 | BVP 200 | BVP 400 | BVP 500 | BVP 800 | BVP 1200 | BVP 2000 | BVP 3000 | BVP 5000 |
| 4 | 40 | 80 | 150 | 170 | 340 | 430 | 760 | 1,240 | 1,890 |
| 10 | 100 | 200 | 400 | 500 | 800 | 1,200 | 2,000 | 3,000 | 5,000 |
| 800 | 1,200 | 1,400 | 1,600 | 1,700 | 2,000 | 2,200 | 2,400 | 2,700 | 3,200 |
| 900 | 1,200 | 1,400 | 1,600 | 1,700 | 2,000 | 2,200 | 2,400 | 2,700 | 3,200 |
| 1,500 | 1,850 | 2,350 | 2,600 | 2,700 | 3,000 | 3,200 | 3,600 | 3,900 | 4,300 |
| 600 | 900 | 1,050 | 1,050 | 1,050 | 1,250 | 1,250 | 1,500 | 1,500 | 1,500 |
| 600 | 800 | 800 | 800 | 800 | 1,000 | 1,000 | 1,000 | 1,000 | 1,000 |
| 1,600 | 1,600 | 1,800 | 1,800 | 1,800 | 2,000-2,200 | 2,000-2,200 | 2,000-2,500 | 2,000-2,500 | 2,000-2,500 |
Batch vacuum processing plant
In the vacuum mixing vessel the ingredients are mixed and homogenized through the special – high-shear mixing and dispersing machine which is suited for batch operations with a recirculating loop and is directly mounted to the vessel bottom. The dispersing machine enables suction, pumping, and self-cleaning by CIP rotating nozzles. For the product that needs to be heated very fast is used direct steam injection. This heating system blow steam directly in to the circulating product.
Batch vacuum processing plant is equipped with a Siemens PLC control system. All functions are manual, semi or fully automatic controlled, with optional recipe management and monitoring system.
Batch vacuum processing plant is perfect plant for production in cosmetic branch, chemical and pharmaceutical industry. In the cosmetic branch hygiene and the highest quality are top criteria for best result and for good products.
