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Intelligent Batching System | TIERMAX
Intelligent Batching System
Intelligent batching system is suitable for automatic weighing and batching of small materials. It can weigh many kinds of raw materials at the same time to meet the weighing requirements of complex formulations.
Intelligent batching system prepares and balances all your ingredients in weigh-ins. The dosing carousel prepares ingredients in a mobile weighing hopper or preparation buckets. It has the characteristics of high accuracy, fast measurement speed and small space occupation. Closed metering mechanism is adopted to prevent dust from flying. Fully automatic control, effectively reduce the cost of human resources.
Level sensors built into the buffer hoppers of the dosers inform you of the need for recharging. For customers who want large storage capacity, automatic restocking is possible by pneumatic transfer directly from silos or big bags.
Intelligent batching system is widely used in rubber, plastics, food, chemical industry, medicine and other industries.
Features of Intelligent batching system
Automatic debugging
Material feeding error prevention
Final product bar code
Storage buffer based on your material consumption
Weighing accuracy of all your ingredients
Short cycle time
Intelligent Batching System: Streamlining Efficiency in Manufacturing
In today’s fast-paced manufacturing industry, efficiency and productivity are key factors for success. Companies are constantly seeking innovative solutions to optimize their operations and minimize waste. One such solution that has gained significant attention is the intelligent batching system.
An intelligent batching system is a cutting-edge technology that automates and optimizes the process of batching materials in manufacturing plants. It utilizes advanced algorithms and machine learning capabilities to determine the most efficient way to combine and process materials, resulting in higher productivity, reduced costs, and improved quality control.
Traditionally, batching materials in manufacturing plants has been a manual and time-consuming process. Operators would manually measure and combine different ingredients or components to create a specific product. This method is not only prone to human error but also inefficient, as it often leads to over or under batching, resulting in wastage of materials and increased production time.
Intelligent batching systems revolutionize this process by using real-time data and analytics to make informed decisions. These systems are equipped with sensors and monitoring devices that collect data on various parameters such as material quantities, quality, and production rates. This data is then analyzed by the system’s algorithms, which determine the optimal batch size and composition, taking into account factors such as product specifications, production schedules, and resource availability.
One of the key advantages of an intelligent batching system is its ability to adapt to changing conditions. As the system continuously collects and analyzes data, it can adjust the batching process in real-time to accommodate variations in raw materials, equipment performance, or other external factors. This flexibility ensures consistent product quality and reduces the need for manual intervention or adjustments.
Another significant benefit of an intelligent batching system is its ability to minimize material waste. By accurately measuring and combining materials, the system ensures that the right quantities are used, eliminating over or under batching. This not only reduces material costs but also minimizes environmental impact by reducing the amount of waste generated during the manufacturing process.
Furthermore, intelligent batching systems enhance overall production efficiency. By optimizing the batching process, these systems can significantly reduce production time and increase output. This increased efficiency allows manufacturers to meet customer demands faster, improve supply chain management, and ultimately gain a competitive edge in the market.
In addition to improving efficiency, intelligent batching systems also enhance quality control. By precisely measuring and combining materials, these systems ensure consistent product quality, minimizing variations and defects. This helps manufacturers meet stringent quality standards and customer expectations, ultimately enhancing brand reputation and customer satisfaction.
Features of Intelligent Batching System
1) Material feeding error prevention
In the process of feeding and replenishing, barcodes on the raw material bags should be scanned first, and the corresponding pneumatic lock of the bin can be opened automatically after checking by the system. Otherwise, the feeding and replenishing can not be done, and the errors can be effectively avoided.
2) Automatic debugging
In automatic metering and batching, single material exceeds or is less than the set value of batching quantity. The system records the batch as a substandard product. The following batching of this barrel will stop and the barrel will be removed after double weighing. This function can effectively reduce the waste of raw material.
In automatic metering and batching, single material is within the set value of batching quantity. The system compares with double weighing values. If the unqualified ingredients are found, it will be removed directly, this function can reduce the loss caused by excessive weighing error of ingredients.
3) Final product bar code
After weighing each batch, the system automatically prints the bar code , paste the bar code on the prescription bag. In the subsequent production process, error-proof control and abnormal quality traceability can be carried out.
