Bulk Bag Filling System
Bulk bag is commonly known as FIBC and are one of the most preferred mode for transporting bulk materials.
Powders and bulk materials may be loaded and stored with ease using our various configurations of bulk bag filling system, which are available in numerous different sizes. Whatever the requirements of your business, from manual to automated loading and storage requirements, we can provide the appropriate bulk bag filling system for any application we encounter.
TiERMAX offers the best solutions for the bulk bag filling system based on your application, desired filling capacities and your required degree of automation.
We offer bulk bag filling systems with all your required options: gross weighing or net weighing, width adjustment, inflatable seal, tension cylinder, automatic hooks, rotating head, bulk bag pre-forming, vibrating table, roller conveyor, pallet unstacker, automatic closing device with clip system, access platform and mobile bulk bag filling system.
Bulk Bag Filling System - Benefits
A Bulk Bag Filling System safely and accurately fills FIBC (bulk) bags with powders, granules, and other bulk materials. It improves productivity through precise weighing, dust-controlled operation, and reduced manual handling.
Accurate Filling Performance −
Integrated weighing systems deliver precise fill weights, minimizing product giveaway and ensuring consistent bag quality.
High Packaging Efficiency +
Safe and Ergonomic Operation +
Dust-Free Filling +
Reduced Operating Costs +
Flexible Packaging Solution +
Bulk Bag Filling System - Features
A Bulk Bag Filling System safely and accurately fills FIBC (bulk) bags with powders, granules, and other bulk materials. It improves productivity through precise weighing, dust-controlled operation, and reduced manual handling.
- Net & Gross Weight FillingAvailable with net or gross weight systems for different accuracy and capacity needs.
- Semi & Fully Automatic ModelsOffered in semi-automatic or fully automatic configurations with optional robotic bag handling.
- Integrated Weighing SystemPrecision load cells ensure accurate and consistent filling.
- Dust-Tight Filling SpoutInflatable seals minimize dust and ensure clean filling.
- Automatic Pallet & Bag HandlingOptional conveyors, palletizers, and robotic systems automate bag handling.
- Modular Customizable DesignConfigurable with stainless steel construction, compaction, labeling, vibration, and ATEX options.
Bulk Bag Filling System - Technical Specifications
Flow rate :
up to 60 bulk bags/hr
Weight Capacity :
500 kg to 2,500 kg / bulk bag
Manufacturing materials :
mild steel, SS 304L, SS 316L
Weighing precision :
± 500 grams
Maximum dimensions of bulk bags :
1,200 x 1,200 x 2,400 mm
More About Bulk Bag Filling System
The different bulk material characteristics require often specially adapted solutions to guarantee a clean and calibration-conforming filling.
Bulk bag filling systems are designed based on the safe and low-dust filling of bulk bags and ergonomic principles which will be accepted by the operator.
Our bulk bag filling system with intelligent detailed solutions and proven designs, represent systems engineering that is welcome in all industries.
Our automatic bulk bag filling system, is designed with all necessary options for conditioning with minimal human intervention. This model is a complete solution which includes automatic dosing and feeding, bulk bag bagging and conveying system. This model designed based on bulk bag automatic net weighing and for continuous operation with very high flow rate.
Fully Automatic Bulk Bag Filling System
of 4-loop Bulk Bags. The Big Bag loops are caught by a special gripper system and are handed over into the filling station by means of a robot control system. Moreover, both the dust-tight filling connection as well as the sealing of the bulk bag filling spout is automated. Operator intervention is no longer required for a purely filling process.
Complete filling and packaging lines can be offered for bulk bags. The plants are individually configured and planned based on customer desire according to product requirements and local circumstances. Besides the complete system, control and programming, all assemblies and start-up processes and operator training are conducted worldwide by our specialist personnel.
Overview of Fully Automatic Bulk Bag Filling System steps
1- Catching the bulk bag carrying loops
2- Robot handover into the filling station
3- Take over of the carrying loops
4- Immersion of filling head and docking spout
5- Extraction of the filling spout
6- Automatic filling spout closure
Frequently Asked Questions
A Bulk Bag Filling System is an industrial machine designed to fill Flexible Intermediate Bulk Containers (FIBC), also known as big bags or jumbo bags, with powders, granules, and bulk materials. The system controls material feeding, weighing, and filling to improve accuracy, productivity, and operator safety.
A Bulk Bag Filling System works by securing the bulk bag to the filling station using bag hooks and connecting the filling spout. Material is transferred from a hopper or conveyor into the bag through a controlled feeding process. Integrated weighing systems monitor the filling weight until the target quantity is reached.
A Bulk Bag Filling System is designed to handle a wide range of dry bulk materials, including chemical powders, food ingredients, pharmaceutical products, minerals, fertilizers, plastic granules, and agricultural products. The system can be customized to suit material density, particle size, flowability, and dust characteristics, ensuring accurate, efficient, and reliable bulk bag filling.
An Industrial Bulk Bag Filling System provides accurate, high-capacity filling through advanced weighing technology while reducing manual labor, dust emissions, and operator exposure. It ensures consistent filling quality, improved safety, higher productivity, and seamless integration with conveyors, silos, and bulk material handling systems.
Bulk Bag Filling Systems are available with gross weighing or net weighing configurations. Gross weighing fills the bag directly on load cells, while net weighing pre-weighs the material in a hopper before discharge for higher accuracy and faster filling. The ideal filling method depends on the required accuracy, production capacity, and material characteristics.
Yes. A Bulk Bag Filling System can include dust control features such as enclosed filling heads, inflatable seals, and dust extraction connections. These features help minimize airborne dust and improve workplace safety, especially when handling fine powders.
Selecting the right Bulk Bag Filling System depends on factors such as material characteristics, required filling capacity, bag size, filling accuracy, dust control, automation level, and hazardous area (ATEX) requirements. A properly engineered system ensures reliable operation, maximum productivity, and accurate, efficient bulk bag filling.
